Using the right filling equipment can be a game-changer. It holds true, especially for a couple of major manufacturing industries such as food, chemical, and pharmaceutical. But because of the wide range of options, it’s challenging to know which filling machine can best cater to your needs.
Whether you’re planning to start a new plant or thinking about automating a current one, investing in the right filling machine will make it easier for you to manage your production. So, to make things easier, let’s explore a couple of factors to help you choose the best filling machine.
Product Details
First, you need to consider your product. Various filling machines handle products based on their viscosity. For instance, every kind of liquid has its unique fluid dispensing nozzle based on its thickness. Determine if the product is thick or sticky, or if it’s water-like or semi-viscous. A piston filler is ideal for thick, viscous liquids. Meanwhile, a gravity filler is excellent for thin, fluid products.
Container type
Another factor that you should consider is the container that you’ll be using. When thinking about choosing the best liquid filling machine, you need to know the type of container you intend to fill. A few containers that you can consider are tetra packs, pouches, and bottles. Also, determine the size, shape, and material for your container.
Will you be using plastic or glass? Have you decided on what type of cap or lid that you’ll use? If you are using various kinds of containers, then you can choose automatic fillers instead. It’s a filling machine that can work with many types of containers, depending on your products.
Filling system
Considering the filling system type is also essential when choosing the right filling machine. Some liquid filler types you can consider include net weigh fillers and piston fillers. It includes pump fillers and overflow fillers, too. Each liquid filler type has its benefit, depending on the liquid that you’ll be packaging. For example, net weight fillers are ideal for products requiring consistent accuracy. A few products suitable for it are expensive perfumes or insulin.
Meanwhile, piston fillers are valuable for packaging high-viscosity liquids. A couple of products are suitable for it are pastes and batter. Pump-filling equipment works best to fill liquids under any viscosity levels. Meanwhile, overflow fillers are only suitable for filling liquids with lower viscosity levels.
Level of automation
When using a filling machine, you need to determine the number of bottles or packaging that you need to produce in a day. Doing so will make it easier for you to calculate your machine’s capacity to produce per minute or hour. You need to remember that you should have the option to upgrade your machine. So, if you’re already producing higher amounts of products per day, your filling machine should be able to handle higher capacities.
These are only a few of the factors you need to consider when looking for a filling machine. Remember that it’s crucial to get the best equipment for your business. Doing so ensures that you meet all your packaging requirements.